aluDISC
- The world’s first round aluminium enclosure for industrial electronics
- Lid with recess for accommodating membrane keypads/front panels
- Mounting of the enclosure without opening the lid
Product description
aluDISC is the world's first round diecast aluminium enclosure for industrial electronics. The unique design integrates perfectly with machinery and piping systems. No matter if it is mounted on a wall, to a pipe system or a machine housing, the round aluDISC shape will always make a great impression.
Standard features include IP 66 and IP 67 protection classes, a recessed lid for fitting a membrane keypad or product label, snap-on design covers which hide the lid screws and mounting holes, lid retaining straps, an optional hinged IP 65 transparent cover and screw bosses in the base and lid for fitting PCBs, mounting plates etc. The enclosures can be mounted without opening the lid which means your electronics remain protected at all times. Matching cable glands and other accessories are also available.
We can supply aluDISC enclosures fully customised to your requirements.
Product overview
| Image | Article name | Type | Article number | Length | Width | Height | Request | Details |
|---|---|---|---|---|---|---|---|---|
 | aluDISC | AR 080 | 280.080.000 | 4.331 | 3.819 | 2.165 | Details | |
 | aluDISC | AR 100 | 280.100.000 | 5.118 | 4.724 | 2.559 | Details | |
 | aluDISC | AR 120 | 280.120.000 | 5.906 | 5.512 | 3.15 | Details | |
 | aluDISC | AR 120 with protection Cover | 280.120.100 | 5.906 | 5.512 | 3.15 | Details | |
 | aluDISC | AR 160 | 280.160.000 | 7.48 | 7.087 | 3.543 | Details |
Technical data
| Enclosure sizes | 4 |
| Additional info | Integrated recess in the lid for a membrane keypad, front plate or label |
| For AR 120: Optional protective cover with hinge mechanism made from transparent polycarbonate (PC), | |
| UV stabilised, UL 94 V-2 – 0,36 ~ 1,9 mm, HB > 1,9 mm, sealable | |
| Clip-on design covers, plastic POM (polyoxymethylene), similar to RAL 7016 | |
| Optional: Lid support, lid screw with plastic element made from stainless steel 1.4567 and polyamide (PA6) | |
| Enclosure | Diecast aluminium alloy |
| EN AN-44300 DIN EN 1706 | |
| (GD Al Si 12/DIN 1725) | |
| 1° mould slope for casting ejection > internal circumference dimensions decrease by 1° towards enclosure bottom. | |
| Fastening | Separate screw channels |
| Internal mounting | Fastening thread on the enclosure base and in the lid |
| Ingress protection | IP 66, IP 67 / EN 60529 |
| Optional: IP 69K / ISO 20653 | |
| Gasket | Silicone moulded gasket |
| Optional: Chloroprene O-ring gasket (CR) | |
| Lid screws | Stainless steel 1.4567, captive |
| Surface | Powder coating RAL 7035 |
| Optional: Special colours | |
| Optional: Corrosion protection | |
| Customising | Learn more about our full customising service for installation-ready enclosures |
Find out more about the product in the video
Watch the video to find out more about aluDISC and get a clear impression of the product. The video gives you the chance to see aluDISC from different angles and get an initial overview.
Frequently Asked Questions
Choosing the right enclosure material depends on your application and the environmental conditions. Generally, aluminium, plastic or polyester enclosures are used. Each material has specific properties and is suitable for different applications.
The following factors, amongst others, play a role in the selection process:
• Indoor or outdoor use
• UV radiation, humidity and temperature
• Chemical exposure
• Mechanical stress
• Required protection rating
Our experts will be happy to help you select the ideal material for your application.
The required protection rating depends on the environmental conditions to which the enclosure is exposed. Depending on the product, ROLEC offers protection ratings ranging from IP 54 to IP 69K, providing solutions for a wide variety of applications – from dusty production environments to high-pressure cleaning.
ROLEC enclosures are designed for continuous use in demanding industrial environments. Their mechanical robustness is described, amongst other things, by the IK protection rating and depends on the material, design and application.
We would be happy to recommend the right enclosure solution for your mechanical requirements.
Yes. On request, we can supply your housing fully machined and ready for assembly.
Our range of services includes, amongst other things:
• Drilling, milling and thread cutting
• Cut-outs for displays and control elements
• Integration of HMI components
• Engraving, screen printing and digital printing
• Customised surface finishes
This means you receive a complete, ready-to-install solution from a single source.
The durability of an enclosure depends on the material used and the specific operating conditions.
Factors that influence this include, for example:
• Chemicals and cleaning agents
• UV radiation
• Moisture and salt water
• Temperature
• Mechanical stress
Your personal contact will help you select the right material for your application.
Depending on the product, various approvals and certifications are available.
These include, amongst others:
• IP protection ratings
• UL approval
• DNV approval
• CSA approval
We would be happy to check on a case-by-case basis which certifications are available for your chosen product.
Yes. ROLEC offers a range of options for customising the colour of your enclosures, HMI enclosures and support arm systems.
Depending on the application, the following options are available, amongst others:
• Powder coatings in almost all RAL colours
• 2K wet paint finishes
• Highly weather-resistant coatings
• Surface treatments such as SurTec 650
The most suitable coating depends on the environmental conditions and your design requirements.
Yes. Many ROLEC enclosures are ideal for use with membrane keyboards, as they already feature a recessed area in the lid designed to accommodate them.
On request, we can supply your chosen enclosure complete with a precisely fitted membrane keyboard and other components such as display panels or front films. All components are tailored exactly to your application and professionally assembled.
Yes. ROLEC offers a range of methods for permanent, high-quality marking of your enclosures.
These include, amongst others:
• Screen printing
• Digital printing
• Engraving
• Company logos and customised markings
The marking is tailored precisely to your corporate design and technical requirements.
Yes. Given the wide range of enclosure series, materials and configuration options available, we would definitely recommend a personal consultation.
Our experts will help you choose the right enclosure solution and support you every step of the way, from the initial idea to the finished product. In many countries, we also offer on-site consultations. Find your personal contact here.
The lead time depends on the enclosure series selected and the extent of the required finishing. Many standard enclosures are available at short notice. Customised solutions involving machining, labelling or assembly may take slightly longer, depending on the project.
Thanks to our manufacturing facilities in Germany and efficient production processes, we are also able to complete bespoke projects at short notice. We would be happy to provide you with the delivery time for your chosen specification.
Yes. On request, ROLEC can provide you with much more than just an empty housing.
Among other things, we take care of:
• mechanical machining
• assembly of components
• fitting of display panels
• integration of membrane keyboards
• assembly of HMI components
• customised labelling and surface finishes
You’ll receive a complete, ready-to-install solution that’s precisely tailored to your application. This reduces assembly effort, saves time and means you benefit from a single point of contact throughout the entire project.
For outdoor use, ROLEC offers various ranges of enclosures made from aluminium, plastic or polyester. The right solution depends on the specific environmental conditions – such as UV radiation, humidity, temperature or chemical exposure.
Many of our enclosures meet high protection ratings up to IP 69K and are specifically designed for long-term outdoor use. We would be happy to assist you in selecting the right enclosure solution.
Yes. Many ROLEC enclosures are designed for long-term outdoor use and offer high UV resistance.
Depending on the enclosure series, specially selected materials or high-quality surface coatings are used to ensure that colour, function and stability are maintained over the long term, even under intense sunlight. We would be happy to advise you individually on which model is suitable for your application.
The permissible temperature range depends on the specific enclosure series and the material used.
Depending on the model, our enclosures are suitable for both very low and high ambient temperatures. In addition to the material, seals, surfaces and the installation situation also influence the permissible temperature range.
We would be happy to recommend the right enclosure for your operating conditions.
ROLEC enclosures generally have very high protection ratings. Depending on the series, protection ratings of IP 66, IP 67, IP 68 (1.2 m; 2 h) and IP 69K are available, offering reliable protection against water and dust.
Whether an enclosure is suitable for splash water, temporary submersion or high-pressure or steam jet cleaning depends on the specific protection rating. We would be happy to assist you in selecting the appropriate IP protection class.
ROLEC offers industrial enclosures made from a range of materials to provide the best possible solution for a wide variety of applications.
The materials used include:
• aluminium
• polyester (GRP)
• ASA
• ABS
Each material has specific properties in terms of strength, corrosion resistance, UV resistance, weight and chemical resistance. Together, we will find the right solution for your application.
Yes. We are happy to provide you with a sample of our products on request.
In addition, we can assist you with the development of prototypes and manufacture these, including machining, labelling or customised features. This allows the fit and function to be reliably tested even before series production begins.